In industrial and manufacturing settings, safeguarding the health and well-being of factory workers is more than a legal obligation, it’s essential to maintaining productivity, morale, and long-term business success. At Acorn Occupational Health, we’re proud to be leading the way with innovative solutions, including our Process Ergonomic Assessments, enhanced by cutting-edge Wearable Sensor Technology.

This service is designed to uncover and address the root causes of work-related strain and injury, therefore helping employers create safer and more efficient workplaces.

Why Ergonomics Matters on the Factory Floor

Tasks such as heavy lifting, repetitive motions, awkward postures, and high-force activities are common in industrial roles and they’re key contributors to musculoskeletal injuries. Our team of experienced and fully qualified Ergonomists specialise in identifying these risks before they become long-term health issues.

Using a combination of expert observation and advanced sensor technology, we assess real-world job tasks, providing you with objective, data-driven insights and practical steps to protect your workforce.

How the Process Ergonomic Assessment Works

 1. Job Task Analysis

We start with a thorough evaluation of job roles, observing how tasks are performed in real-time. This helps us identify high-risk movements and gain a deep understanding of each role’s physical demands.

 2. Wearable Sensor Technology

Our wearable sensors are placed on key points of the worker’s body to track movements like lifting, bending, twisting, and reaching. The sensors provide detailed, real-time data and high-quality video analysis, offering visibility into risk factors that may not be obvious during a standard assessment.

 3. Evaluation & Recommendations

The data is analysed by our ergonomists and transformed into a personalised report. This includes clearly prioritised, achievable recommendations that target specific areas for improvement, ensuring changes are both practical and impactful.

 4. Ongoing Monitoring

To support lasting change, we offer follow-up assessments. These help monitor the impact of implemented interventions, re-evaluate any persisting risks, and promote continuous improvement over time.

The Benefits of Process Ergonomic Assessments

Here’s what your business can gain from investing in ergonomic assessments using wearable technology:

  1. Quantifiable, Objective Data – Make evidence-based decisions using real movement data.
  2. Increased Productivity – Improved processes lead to greater efficiency and less downtime due to injury.
  3. Reduced Risk of Musculoskeletal Injuries – Proactively address the causes of common workplace health issues.
  4. Safer Working Conditions – Implement effective changes that protect your workforce.
  5. Improved Safety Culture – Show your employees that safety is a core business value.
  6. Higher Employee Engagement – Employees who feel valued are more committed and productive.
  7. Boosted Morale and Motivation – A safer workplace is a more positive one.
  8. Greater Health Awareness – Educate your team about the physical impact of their work, promoting healthier habits.

More Than Just a Report—It’s a Strategic Health Solution

Our ergonomic assessments aren’t just about compliance – they’re about creating a safer, more supportive workplace environment. We go beyond checklists to understand your business operations and worker experiences in depth.

Whether you’re managing a production line, logistics team, or warehousing staff, our Process Ergonomic Assessment gives you the tools to make meaningful, lasting improvements to health and safety.

Contact Us

Ready to protect your workforce and improve productivity?
📧 website@acornoh.co.uk
📞 01260 277797

 

Want to know more about the Occupational Health services we provide at Acorn, and how they could benefit your business and your employees? Please get in touch.